What Size Hole Saw For 1 1/4 Emt
Alright, gather 'round, folks. Today, we're diving into the wonderful world of hole saws and EMT - that's Electrical Metallic Tubing for the uninitiated. Now, imagine you're in your garage, armed with a drill and a hole saw, ready to tackle that DIY project. You're feeling invincible, like a modern-day MacGyver. But then, you realize, you've got a 1 1/4" EMT pipe staring you down, and you're left wondering, "What size hole saw do I need for this?"
Size Matters, Folks
Let's talk size, shall we? When it comes to hole saws, size matters. A lot. It's like Goldilocks and the Three Bears - you want it just right. Too small, and you'll be left with a hole that's more 'wishful thinking' than 'job done'. Too big, and you'll have a hole that's more 'Swiss cheese' than 'neat and tidy'.
So, back to our 1 1/4" EMT pipe. You might be tempted to grab a hole saw that's, say, 1 1/2" or even 1 3/4". After all, bigger is better, right? Wrong! Bigger is just... bigger. And in this case, it's bigger than you need, which means you'll end up with a hole that's too large for your pipe. It's like ordering a large pizza when you could've just had a medium. You'll end up with leftovers, and nobody wants that.
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Goldilocks to the Rescue
Now, you might be thinking, "But what if I don't have a hole saw that's just right?" Well, my friend, that's where the magic of fractions comes in. You see, hole saws come in all sorts of sizes, and sometimes, you've got to get creative. In this case, a 1 1/8" hole saw is your best bet. It's close enough to your 1 1/4" pipe that it'll cut a neat, tidy hole, but not so close that you'll struggle to get the saw through the pipe.
Think of it like trying to fit through a doorway. If the doorway is just a smidge too small, you can still squeeze through, but it's a tight fit. If it's too big, you'll have plenty of room, but you'll feel like you're missing out on the challenge. That's the sweet spot we're aiming for here.

But What If I Don't Have a 1 1/8" Hole Saw?
Alright, so maybe you don't have a 1 1/8" hole saw. Maybe you're fresh out of hole saws altogether. Maybe you're new to this DIY game, and you're still figuring out what tools you need. Well, fear not! There are plenty of options out there.
You could, of course, go out and buy a 1 1/8" hole saw. It's a handy tool to have around, and it'll come in useful for all sorts of projects. But if you're not ready to invest in a new tool just yet, there are other ways to tackle this problem.

For instance, you could use a step bit. Step bits are like the Swiss Army knives of the DIY world. They've got a variety of sizes all in one tool, so you can start with a smaller size and work your way up to the size you need. It's like Goldilocks trying out the bears' porridge - you start with what's too small, and you keep going until you find what's just right.
Or, if you're feeling really adventurous, you could try your hand at making your own hole saw. Now, I'm not suggesting you grab a hacksaw and start hacking away at a piece of metal. That's a recipe for disaster. But there are plenty of tutorials out there that'll show you how to make a hole saw using a drill bit and a piece of pipe. It's like making your own pizza - it's a bit more work, but it's rewarding in the end.

So, What Have We Learned?
Alright, class is almost over. Here's what we've learned today: when it comes to hole saws and EMT pipes, size matters. You want a hole saw that's just right for your pipe - not too big, not too small, but just right. And if you don't have the right size hole saw, don't worry. There are plenty of other options out there, from step bits to homemade hole saws.
So, the next time you're standing in your garage, staring down a 1 1/4" EMT pipe, you'll know exactly what to do. You'll grab your 1 1/8" hole saw, and you'll tackle that pipe like the DIY hero you are. And if you don't have a 1 1/8" hole saw? Well, you'll know just what to do then, too.
And that, my friends, is how you cut a hole in an EMT pipe. Happy drilling!
